Toolworkshop
Iron, Steel, Aluminum, Copper, Bronze
MANAGING YOUR IDEA UNDER ONE ROOF, FROM DESIGN TO DISTRIBUTION
Depending on the needs of the buyer, single or serial production iron and steel castings weighing between 0.5 and 5000 kg are available.
Our selection includes steel castings with unique properties, such as stainless steel, wear-resistant steel, steel resistant to high temperatures and corrosive media, etc.
We create carbon, low-alloy, and high-alloy steel depending on the quality of the raw material.
We create carbon, low-alloy, and high-alloy steel depending on the quality of the raw material.
We produce all kinds of wood, metal and plastic patterns.
Depending on the needs of the buyer, we pre- and post-machine the castings.
Castings are subjected to thermal treatments such normalisation, release, quenching, and tampering in water, oil, or air.
We do inspection on castings using control of chemical composition, NDT and test of mechanical properties.​
Production capacity increased to a total of 12.600 castings during that particular year.
Metal Casting
Production Capacity
Each electric arc furnace has a capacity of 5 t.
Melting shop
2 induction furnaces with capacity each of them is 3,5 t
Two induction furnaces, each having a capacity of 3,5 t
Two induction furnaces, each having a capacity of 3,5 t
1 tonne-capable induction boiler
1 induction boiler with a 0.50 tonne capacity
Molding shop
Heat treatment
(600x500x400) 2 semi-automatic lines
(1.000x800x700) semi-automatic queue ,
1 automatic line (1.160×1.020×840),
Manual molding up to 5 t/pcs
Chamber furnace (4.000×2.900×1.700 mm), 1.100 °C, computer guided (leaded)
Chamber furnace (3.660×2.000×1.100 mm), 1.100 °C Chamber furnace (4.800×2.700×1.200 mm) with traction and 2 cars, 950 °C
Chamber furnace KPK-300, (4.150×3.100×1.500 mm), 900 °C Pools for quenching and tempering in oil and water with volume V=16 m3
Cleaning room
3 shot blasting machines Grinding and welding machines
Steal Casting
8 turning machines,
Castings’ Machining
6 Karusel, maximal diameter 2.500 mm, max height 1.600 mm
2 Borwerk, spinning table max 1.800×1.600 mm
3 milling machines
1 radial grinder
1 grinder for flat grinding, 800x320x400 mm
1 grinder for round grinding, 400×1.000 mm
1 slotter maximal movement 800 mm, maximal height of the piece 650 mm
2 metal saws, maximal diameter 350 mm.
Control Department
Optical emission spectroscopy
Impact test machine
Tensile test machine
Hardness test machine
Magnetic particle equipments (wet and dry method)
Ultrasonic test equipment
Radiographic test equipment
Metallographic test equipment
Stamping system
ADP 5090 with controller AC 500
Gravity Die Castings
Our gravity die castings manufacturing capabilities, which was created to integrate with our medium volume production casting projects, enables us to be incredibly competitive on all gravity die castings projects. While shell core and cold box core manufacturing capabilities can be employed in combination with this procedure, our nominal die casting capacity is 40 kg. Casting components made of non-ferrous materials, such as aluminium or low-temperature alloys, are produced via gravity die casting. The technique is employed to produce elaborately formed components for a variety of industrial applications in the energy, military, and medical fields. Under the influence of gravity, molten metal is poured into a cast iron block that has already been entirely machined to create the die.
Casting of Aluminium, Copper, and Bronze
Sand Castings
For the defence, aviation, marine, medical, energy, automotive, and other safety-critical industries, we specialised in delivering completely machined, tested, and finished aluminium, yellow metal, brass, bronze, and copper based sand castings. With more than 40 years of expertise and knowledge, as well as a programme of ongoing investment, we have the most up-to-date tools and abilities to complete your sand casting or gravity-die casting project. We take great pride in our capacity to address even the most difficult technical challenges associated with aluminium casting. Products with weights ranging from 0.1 kg to 300 kg would be provided.
Machining
Turning, milling, grinding, drilling, and inspection are all machining services that we provide. The process of machining is done using computer numerical control (CNC). The machining tools are guided by specialised computers that are programmed to shape the component as needed.
Heat Treatment for Sand and Gravity Die Castings
Heat treatment is used to improve the mechanical and physical properties Heat treatment is used to raise the tensile strength and decrease the ductility (stretch) of metal in order to improve the mechanical and physical characteristics of aluminium castings. Heat treatment is carried out in a highly controlled manner in specialised furnaces to ensure that the casting retains its original shape without cracking. The temperature is kept within very strict parameters to ensure that the casting complies with the required specification.
